Laser light connector: How to solve the huge connection problem?

June 24, 2024

Laser welding is a highly accurate and efficient method widely used in the industry. However, during the bonding process, you may encounter


problems with the material, which can pose a challenge. To address this problem, we can adopt several methods, including improving the


welding engineering parameters, using appropriate auxiliary materials, optimizing the welding head design, etc. Below are detailed


explanations of these solutions.

First, high-temperature welding engineering can be used to solve large welding problems. The larger the bond against the material, the higher


the bond efficiency and the longer the bond time to ensure the bond will last. By increasing the photoelectric conversion rate and the


connection speed or time, the connection energy can be increased and the connection area can be sufficiently heated, thus achieving a good


connection effect.

Next, you can use appropriate support materials to solve larger problems. Auxiliary materials can provide a pathway for heat transfer and


make the temperature distribution more even during the bonding process. For example, you can apply a layer of thermal oil to both sides of the


joint to transfer heat and make the temperature difference between the two sides of the joint small. In addition, you can also use welding aids,


such as fillers, lubricants, etc., to improve the fluidity of liquid metal during the welding process and reduce the number of small cracks and



In addition, optimized connection head design is also an important method to solve the large difference in connection problems. Reasonable


head design can reduce the deflection difference between materials and increase the bonding mass. For example, when joining dissimilar


materials, you can use a cross-layer design to smooth out the cross-section between the materials. The overlay can be a flake of the same


material or a composite material, providing better fusion and contact performance. In addition, you can also optimize the shape and size of the


head, select the appropriate head type, make the head's force distribution and heat influence area more uniform, and reduce the force


concentration and shape when connecting.

In addition, you can also use advanced automation equipment, such as auxiliary connection machines, to solve larger connection problems.'


The connection machine has the features of high precision and high automation degree. It can realize the automatic connection at the




of connection, and can also monitor and control connection parameters in practice, and guarantee the flexibility and consistency of connection.


By using a welding machine, you can precisely control the welding path diameter and welding speed, making the welding process more stable


and reducing the impact of material on the welding quality.

As mentioned above, the connection problems that are significantly different from the corresponding materials can be solved by increasing the


connection engineering parameters, using appropriate auxiliary materials, optimizing connection design, and utilizing advanced automation


equipment. These methods can effectively improve contact quality and ensure the feasibility and consistency of the contact. With the


continuous development and progress of ultra-fine wiring technology, it is believed that there will be more innovations and breakthroughs in


future applications, which will provide more effective solutions to a wide range of wiring problems.